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Waveguide Gasket, Die Cut

Dolph Microwave’s ​​Waveguide Gasket, Die Cut​​ provides precision RF/pressure sealing for WR10 to WR2300+ waveguide systems. Engineered in conductive (85 Durometer silver-copper silicone) or non-conductive materials (silicone/neoprene), these gaskets ensure EMI shielding and vacuum integrity while exceeding MIL standards for CPR, UG, CMR, and custom flanges.

Product Description:​​

Dolph Microwave delivers high-performance ​​die-cut waveguide gaskets​​ engineered for seamless connectivity in rectangular and double ridge waveguide systems. Designed to exceed MIL standards, our gaskets ensure superior EMI/RFI shielding and ultra-high vacuum (UHV) compatibility. Available in WR10 to WR2300+ sizes, they provide critical RF/pressure sealing with attenuation as low as 0.02 dB across 0.5–110 GHz bands. Engineered for aerospace, defense, and telecom applications where signal integrity is non-negotiable.

Key Product Advantages

  • ​Material Expertise​​: Conductive silver-plated copper silicone (85 Durometer) for EMI shielding, plus non-conductive options (silicone/neoprene/EPDM) for pressure-only sealing.
  • ​Universal Flange Compatibility​​: CPR, UG, CMR, UDR, UAR, PBR, and custom flange designs (IEC/EIA standards).
  • ​Critical Environment Ready​​: Withstands UHV conditions (-10⁹ Torr), extreme temperatures (-55°C to +200°C), and vibration.
  • ​Dual-Function Sealing​​: Choose ​​conductive gaskets​​ (RF + pressure seal) or ​​non-conductive​​ (pressure-only O-rings/half-gaskets).
  • ​Reduced Height Support​​: Specialized solutions for half-height/reduced waveguide configurations.

Industry Applications

Deployed in mission-critical systems requiring zero RF leakage:

  • Military radar & satellite communications
  • Aerospace avionics testing
  • Particle accelerator RF systems
  • Medical imaging (MRI RF coils)
  • 5G/mmWave infrastructure
MODEL WG SIZE THICKNESS (mm) FLAT GASKET, DIE CUT FOR CPR/UDR, U/G, UBR, UAR STYLE FLANGES ELECTRICAL CONDUCTIVITY MATERIAL ROHS/REACH DATASHEET
DH-14WFGT1… WR650 0.5 to 2 UDR/CPR650 Conductive Silicone Comply PDF STEP
DH-18WFGT1… WR510 0.5 to 2 UDR/CPR510 Conductive Silicone Comply PDF STEP
DH-22WFGT1… WR430 0.5 to 2 UDR/CPR430 Conductive Silicone Comply PDF STEP
DH-26WFGT1… WR340 0.5 to 2 UDR/CPR340 Conductive Silicone Comply PDF STEP
DH-32WFGT1… WR284 0.5 to 2 UAR32 UDR/CPR284 Conductive Silicone Comply PDF STEP
DH-40WFGT1… WR229 0.5 to 2 UAR40 UDR/CPR229 Conductive Silicone Comply PDF STEP
DH-48WFGT1… WR187 0.5 to 2 UAR48 UDR/CPR187 Conductive Silicone Comply PDF STEP
DH-58WFGT1… WR159 0.5 to 2 UAR58 UDR/CPR159 Conductive Silicone Comply PDF STEP
DH-70WFGT1… WR137 0.5 to 2 UAR70 UDR/CPR137 Conductive Silicone Comply PDF STEP
DH-84WFGT1… WR112 0.5 to 2 UG/UBR84 UDR/CPR112 Conductive Silicone Comply PDF STEP
DH-100WFGT1… WR90 0.5 to 2 PBR100 UDR/CPR90 Conductive Silicone Comply PDF STEP
DH-120WFGT1… WR75 0.5 to 2 PBR120 UDR/CPR75 Conductive Silicone Comply PDF STEP
DH-140WFGT1… WR62 0.5 to 2 PBR140 Conductive Silicone Comply PDF STEP
DH-180WFGT1… WR51 0.5 to 2 PBR180 Conductive Silicone Comply PDF STEP
DH-220WFGT1… WR42 0.5 to 2 PBR220 Conductive Silicone Comply PDF STEP
DH-260WFGT1… WR34 0.5 to 2 PBR260 Conductive Silicone Comply PDF STEP
DH-320WFGT1… WR28 0.5 to 2 PBR320 Conductive Silicone Comply PDF STEP
Part Number Guide: DH-100WFGT1DC-873
"100"—Waveguide Size | WR90
"WFG"—Gasket Type | Waveguide Flat Gasket
"T1"—Thickness | 1 mm, or customer to specify thickness
"D/B"—Flanges Style | Rectangle/Square
"C-873"— Electrical Conductiovity | Conductive Materials
Note:
PRESSURE SEAL; or PRESSURE and RF SEAL ?
@If a Pressure seal only, then use a NON-CONDUCTIVE Gasket.
These are usually Silicon or Neoprene material, O-rings or Rectangles, designed to fit into flange grooves.
@If a Pressure and RF seal is required, then use a CONDUCTIVE Gasket.
These look similar to the non-conductive gaskets, but are filled with a conductive material, usually copper or silver. The exception is the Die-cut Gasket, which resembles the flange face.
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