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Flexible Waveguide

Flexible waveguides are specialized transmission lines used in microwave systems to route electromagnetic waves between components. They offer the versatility to bend around obstacles without significant signal loss, making them ideal for complex installations where rigid waveguides cannot be used. These flexible sections are essential for customizing microwave system layouts, ensuring optimal performance and reliability in a variety of applications, including telecommunications, radar, and satellite systems.

Dolph Microwave double-ridged flexible waveguide assemblies with WRD flange interfaces

Double-Ridged Flexible Waveguide – Twistable & Non-Twistable WRD Assemblies

Dolph Microwave supplies flexible double-ridged waveguide assemblies with cover or grooved flanges. Published models cover 5.8–40.0 GHz across WRD580, WRD650, WRD750 and WRD180, with model-specific VSWR, insertion loss, bend radius and average power data. Preformed and hybrid flex-rigid configurations can be reviewed against your drawing and mating interfaces.

5.8–40.0 GHz
Published model coverage
4 WRD Models
Listed in the current table
Cover / Grooved
Published flange options
Brass / BeCu
Core material in model table

Published Product Summary

Flexible double-ridged waveguide product range with black jackets and metal flanges
Waveguide Size
WRD84 to WRD180
Length
Up to 600mm
VSWR
1.3
Type
Flexible Twistable and Non-Twistable
Flange
Cover and Grooved
Power Handling
High

The product summary above and the detailed model tables below are both retained as published. Final length, power, flange and mechanical configuration should follow the selected model and approved drawing.

Double-Ridged Flexible Waveguide Model Specifications

Match the complete operating band, WRD interface, flange designation and minimum bend radius to the required installation.

MODEL FREQ. RANGE (GHz) WG SIZE VSWR IL (dB/m) FLANGES TYPE MIN. BENDING RADIUS CORE MATERIAL JACKET TYPE FINISH DATASHEET
COVER GROOVED E-(mm) H-(mm)
DH-580DRWEL…5.8-16.0WRD5801.25:11.5FPWRD580D28FMWRD580D28105210Brass / BeCuSiliconeSilver PlatedPDF  STEP
DH-650DRWEL…6.5-18.0WRD6501.31.65FPWRD650D28FMWRD650D2890180Brass / BeCuSiliconeSilver PlatedPDF  STEP
DH-750DRWEL…7.5-18.0WRD7501.31.65FPWRD750D24FMWRD750D2485170Brass / BeCuSiliconeSilver PlatedPDF  STEP
DH-180DRWEL…18.0-40.0WRD1801.53.42FPWRD180C24FMWRD180C2455110Brass / BeCuSiliconeSilver PlatedPDF  STEP
Need a model check before quoting?
Send the frequency band, WRD size, flange pair, required length and quantity.
Send Specifications

Datasheet Construction & Power Data

Average power, insertion loss, bend radius, flange, finish and material are model-specific.

ModelIL Max. (dB/m)Power Rating Avg.(W)Min. Bending Radius E-(mm)H-(mm)Flange TypeInside FinishBody FinishMaterial
DH-580DRWEL…1.5300105210Cover/GroovedChromate Conversion/SilveringJacket / without jacket.Brass
DH-650DRWEL…1.6510090180Cover/GroovedChromate Conversion/SilveringJacket / without jacket.Brass
DH-750DRWEL…1.6510085170Cover/GroovedChromate Conversion/SilveringJacket / without jacket.Brass
DH-180DRWEL…3.425055110Cover/GroovedChromate Conversion/SilveringJacket / without jacket.Brass
Double-ridged flexible waveguide assemblies showing flexible jackets and flange ends
Dolph Microwave RF testing facility in Xi'an

Send the Data That Controls the Final Build

For a useful quotation, provide the full operating band, WRD size, flange at both ends, finished length, routing envelope and quantity. Add a drawing, STEP file, sketch or replacement part number when available.

Electrical
Frequency range, WRD family, VSWR or insertion-loss requirement and power conditions.
Mechanical
Finished length, minimum bend radius, flange pair, clocking, mounting points and available space.
Documents
State the PDF, STEP, dimensional, inspection or RF records you need with the order.

Part Number Guide

DH-840DRWEL300PMA
“840DR”
Waveguide Size | WRD840
“WEL”
Waveguide Type | Twist-Flex Waveguide
“300”
Length | 300 mm
“P”
Flange Type | Rectangular Flat
“M”
Flange Type | Rectangular Grooved
“C”
Material | Cu
Preformed flexible waveguide assembly examples manufactured by Dolph Microwave

Datasheet Ordering Information

DH – 650DR WEL 600 P M C
DH
Dolph Microwave
650DR
WRD650
WEL
Flexible WG
600
L=600mm
P
Flange Cover
M
Flange Grooved
C
Material Cu
Hybrid flexible and rigid waveguide assembly example from Dolph Microwave

Assembly Options, Lengths & Accessories

Preformed & Hybrid Assemblies

Available Preformed bend and hybrid flexible waveguide assemblies.

Length of Flexible Twistable Assemblies

The standard recommended length for the various waveguide sizes. MM: 300, 500, 600, 900, 1000, 1200 and 1500. Other lengths may be available on request but may be subject to tooling and design charges.

Accessories

Hardware, fixing and clamping kit accessories are available for use with our flexible waveguide products.

Need a preformed bend or flex-rigid route?
Send the installation envelope and both mating interfaces so the complete route can be reviewed together.
Review Flex-Rigid Options

Match the Flexible Section to the Rest of the RF Path

Flexible waveguide assembly used to accommodate routing and alignment

Check Size, Band and Bend Radius

Use the Flexible Waveguide Selection Guide when you need additional selection reference before sending the RFQ.

Use Rigid WRD Sections Where Flexibility Is Not Needed

For fixed straight routing, review the Double-Ridged Waveguide Tube. For fixed direction changes, review Double-Ridged Waveguide Bends.

Source a Complete Waveguide Route

For mixed straights, bends, transitions, flexible sections or replacement work, review Custom Waveguide Assemblies and the Waveguide Components sourcing overview. If the interface is standard rectangular rather than WRD, see Seamless Flexible WG.

Dolph Microwave CNC machining workshop in Xi'an, China

Manufacturing and Order Support

Dolph Microwave has manufactured microwave components and antenna feed systems since 2001 in Xi’an, China. Published factory capabilities include CNC machining, waveguide forming and bending, soldering and brazing, plating, assembly and dimensional inspection.

Drawing-based review: Send a PDF, STEP file, sketch, mating-part data or existing part number.

Acceptance requirements: State which dimensional, inspection and RF records are required before quotation.

Warranty: The website states a one-year warranty against defective material and workmanship from delivery, subject to the published terms.

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