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July 7, 2025

Rigid waveguide material selection | 4 criteria to use

When selecting rigid waveguide materials, consider conductivity, thermal stability, mechanical strength, and cost. Copper (5.8×10⁷ S/m conductivity) is ideal for low-loss applications but oxidizes above 150°C. Aluminum (3.5×10⁷ S/m) offers lightweight alternatives with 60% lower weight than brass. For high-power systems (e.g., radar), silver-plated brass reduces surface roughness to <0.1µm, cutting attenuation by 15%. Stainless

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