Microwave Component Manufacturing

CNC machining, waveguide forming, brazing and assembly for microwave components and antenna feed systems.

Manufacturing Services

Dolph manufactures microwave components and antenna feed assemblies using processes that include CNC milling and turning, waveguide forming, brazing and assembly.

For a custom part, submit the drawing revision, waveguide size, mating flange or connector, material, finish and quantity. Include operating frequency, power conditions and any dimensional or RF acceptance limits.

Use the custom waveguide assembly page to outline the layout and interfaces before requesting a manufacturing review.

Inspection and Acceptance Requirements

Agree the drawing revision, inspection points and pass/fail limits before production. Dimensional inspection and RF testing answer different questions: a part can fit mechanically while its insertion loss, return loss or isolation still needs verification.

Specify the frequency sweep, port configuration and required test records. For sealed or environmentally exposed assemblies, also define the pressure, leak or environmental test conditions that apply to the order.

Request the inspection report, material or finish documentation and any applicable certificates in the quotation. Confirm document availability and scope for the selected part.

Manufacturing Processes

  • CNC milling and turning
  • Waveguide forming and bending
  • Anodising and passivation
  • Abrasive machining and diamond grinding
  • Electrolytic and electroless plating
  • Soldering and brazing of copper, copper alloys and aluminium
  • Electroforming

Confirm process availability for the specified material, geometry and finish during quotation. Where RoHS documentation is required, identify the part and applicable material or finish records in the purchase requirements.

Define the Part, Interfaces and Acceptance Criteria

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